DAY TWO | 4 SEPTEMBER, 2025

7:30 am - 8:00 am REGISTRATION & REFRESHMENTS

8:00 am - 8:45 am NEW VEHICLE STRUCTURES & DESIGNS THAT ARE LOWERING COST OF MANUFACTURING

BREAKFAST DISCUSSION & OPEN DIALOGUE


Reducing automotive manufacturing costs can be achieved during both the mass production and design processes. Incorporating structures into vehicle design that are more cost-effective than their current counterparts would markedly lower mass production costs. Vehicle design should also consider the growing need to develop new vehicles at an ever-increasing rate to meet growing consumer demands. Designing vehicles with an agile mentality allows for new car models to be released without prolonged and costly development stages between each model. Participate in this breakfast briefing to learn about new vehicle structures that are lowering manufacturing costs and explore how agile manufacturing, and design can increase the rate of new vehicle development whilst also reducing costs.

8:45 am - 8:50 am CHAIRPERSON’S OPENING REMARKS & RECAP OF DAY ONE

BREAKFAST DISCUSSION & OPEN DIALOGUE


Reducing automotive manufacturing costs can be achieved during both the mass production and design processes. Incorporating structures into vehicle design that are more cost-effective than their current counterparts would markedly lower mass production costs. Vehicle design should also consider the growing need to develop new vehicles at an ever-increasing rate to meet growing consumer demands. Designing vehicles with an agile mentality allows for new car models to be released without prolonged and costly development stages between each model. Participate in this breakfast briefing to learn about new vehicle structures that are lowering manufacturing costs and explore how agile manufacturing, and design can increase the rate of new vehicle development whilst also reducing costs.

8:50 am - 9:30 am APPLICATION OF AUGMENTED REALITY & VISION SYSTEMS FOR AUTOMOTIVE MANUFACTURING

Pravin Raut - Head of Digital Manufacturing Engineering & Operations, Daimler Truck Innovation Center India

REDUCE MANUFACTURING LEAD TIME & IMPROVE QUALITY


Augmented reality (AR) and artificial vision have recently been implemented in the design and production process. Whilst the technology is relatively new, AR has the potential to visualise and modify vehicle designs without the need for physical prototypes. New vision systems are also being introduced to provide real-time quality checks during mass production, reducing the need for physical labour and improving quality precision. Successful application of AR and vision systems will not only reduce expenditure on physical resources but also reduce lead time during the lengthy design phase of vehicle development..


  • Receive a technology update on new AR and vision systems available to car manufacturers
  • Understand how these new technologies are reducing lead time and improving production quality


Question & Answer Session

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Pravin Raut

Head of Digital Manufacturing Engineering & Operations
Daimler Truck Innovation Center India

9:30 am - 10:10 am MAIN-STAGE PRESENTATION LED BY A LEAD EVENT PARTNER

To reserve slot, email partner@automotive-iq.com

10:10 am - 10:25 am SHARING BEST PRACTICES TO MAKE A MANUFACTURING PROCESS SAFE

INTERACTIVE DISCUSSION GROUPS: BRIDGE THE GAP BETWEEN SAFETY & MANUFACTURING

Picture this: You are given: A process layout. The takt time. The lead time. The equipment cycle time. And the most skilled associates

What measures will you take to ensure the process is safe?

Question & Answer Session

10:25 am - 11:00 am MORNING REFRESHMENT BREAK & NETWORKING IN THE EXHIBITION AREA


REDUCE COST & IMPROVE EFFICIENCIES IN 3 CORE SHOPS: DEEP-DIVE MASTERCLASSES ON IMPROVING EFFICIENCY AND REDUCING COST IN THE WELDING SHOP, PAINT SHOP, GENERAL ASSEMBLY SHOP

UTLISING THE LATEST LASER TECHNOLOGY FOR THE WELDING SHOP

11:00 am - 11:45 am To reserve slot, email partner@automotive-iq.com


  • New laser welding processes
  • Defect detection and weld quality monitoring
  • Maintaining repeatability and reducing gaps

LEARN BEST PRACTICES TO IMPROVE SUSTAINABILITY IN THE PAINT SHOP

11:00 am - 11:45 am To reserve slot, email partner@automotive-iq.com


  • Innovations in low-bake coats
  • Appearance quality of three wet technologies
  • Converting to phosphate-free pretreatment

LEARN HOW TO IMPLEMENT AUTOMATION IN THE VEHICLE ASSEMBLY SHOP

11:00 am - 11:45 am To reserve slot, email partner@automotive-iq.com

To reserve slot, email partner@automotive-iq.com


  • Automation through industrial robots
  • Low-cost automation
  • Introducing cobots to assembly lines

PRESENTATION

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Avinash Shankar

Senior Program Manager
Mercedes-Benz Research and Development India

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Madhukesh Manevarthe

Senior Program Manager - Data and AI Applications
Mercedes-Benz Research & Development India

1:00 pm - 2:00 pm LUNCH BREAK & NETWORKING IN THE EXHIBITION AREA

PRESENTATION


  • Root causes and challenges for different types of aluminium
  • Countermeasures to solve aluminium-related issues, including repeatability
  • Understand what defects are most likely to occur when switching from copper to aluminium


Question & Answer Session

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Gabriel Gonzalez Alonso

SVP Corporate Production Management
ZF Group

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James Anthony John

Generative AI & Innovation Leader
Nissan Motor Corporation

CASE STUDY SHOWCASING USE OF AI IN THE DEVELOPMENT PHASE IS REDUCING MANUFACTURING COST


Question & Answer Session

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Gabriel Gonzalez Alonso

SVP Corporate Production Management
ZF Group

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James Anthony John

Generative AI & Innovation Leader
Nissan Motor Corporation

4:00 pm - 5:20 pm LESSONS LEARNED ON HOW TO MAKE MANUFACTURING LEANER, MORE FLEXIBLE, SIMPLIFY CONTROL ACTIVITIES & INCREASE CAPACITY

Mohammad Shareef - Lead Manufacturing Engineer, Volta Commercial Vehicles
Ian Thompson - Chief Technology Officer, H2X Global

LEAN MANUFACTURING CASE STUDIES: SMARTER SOLUTIONS TO BETTER MANAGE PROCESSES


  • Examine methodologies and tools exist to make manufacturing processes leaner
  • How data is being interpreted and utilised to make smarter decisions
  • How to achieve six sigma when manufacturing >100,000 vehicles a year
  • Lessons learnt on leaning out the management of manufacturing, not only the process of manufacturing
  • Identify areas where improvement was seen by going ‘lean’ including efficiency, quality and maintenance


Question & Answer Session

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Mohammad Shareef

Lead Manufacturing Engineer
Volta Commercial Vehicles

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Ian Thompson

Chief Technology Officer
H2X Global

5:20 pm - 6:00 pm FORECASTING THE FUTURE OF AUTOMOTIVE MANUFACTURING

CLOSING KEYNOTE PANEL


This closing keynote panel will provide a forward-looking analysis of the automotive manufacturing landscape. As the industry continues to evolve, this session will explore key trends such as light vehicle sales forecasts, production outlooks, and the ongoing influx of low-cost Chinese vehicles. Panellists will also discuss powertrain transformation, supply chain adaptations and how manufacturers are navigating challenges to remain competitive.

6:00 pm - 6:00 pm CHAIRPERSON’S CLOSING REMARKS